High QA PQP Standard Reports

Sample Reports and Print Forms

Control Plan

A Control Plan is an application form that details the method and measurement frequency required for controlling dimensional conformance during the manufacturing process of the part.  It includes dimensional information for each process in the part routing.  

Process Flow

A Process Flow is an application form that defines and describes the path of each step of the process in the part routing, identifying each process "type" using various icons and symbols.  

pFMEA

Process Failure Modes and Effects Analysis (FMEA) is an application form that’s used as a risk analysis tool to identify possible failures and risk levels at each step of the manufacturing process. The form includes details of each Failure Mode that identifies the causality, seriousness, and reaction of each potential failure. 

Material

The Material application form is used for processing raw materials and special process certs from suppliers. PDFs of supplier certs are attached to the “Material” report which applies a workflow for approval. A cover sheet can be included with the cert once it is finalized as a PDF or compiled into a submission package.

Single Piece Inspection Report

For a typical FAI, we provide a dynamic Single Piece Inspection Report that includes balloon number, operation, requirement details, and results, but is configurable to include additional information (see above Modified Reports section).

AS9102 (FAI)

The First Article Inspection (FAI) is a report used by a supplier to confirm the manufacturing process adheres to the customer’s requirements by providing result data from the first production run.

This standard includes ISO 9001:20001 quality management system requirements and specifies additional requirements for a quality management system for the aerospace industry.

It is emphasized that the quality management system requirements specified in this standard are complementary (not alternative) to contractual and applicable law and regulatory requirements.

This International Standard specifies requirements for a quality management system where an organization:

• Needs to demonstrate its ability to consistently provide a product that meets customer and applicable regulatory requirements, and

• Aims to enhance customer satisfaction through the effective application of the system, including processes for continual improvement of the system and the assurance of conformity to customer and applicable regulatory requirements (reference).

AS9102 Rev B

AS9102 Rev C

5 - Piece Inspection Report

We also provide a dynamic 5-Piece Inspection Report that includes 5 measurements per Dimension.  This standard report can be expanded or reduced to include various part quantities.  

Lot SPC Report

Our dynamic Lot SPC Report is a combination of Lot Inspection data and an SPC Control Chart. It allows users to view inspection data per dimension for better analysis.

Part Submission Warrant

A Part Submission Warrant (PSW) is a document confirming that the part meets the customer’s requirements or specifications. This document is a fundamental part of the Production Part Approval Process (PPAP). High QA offers two versions of the PSW.

Alternative Part Submission Warrant

PPAP Approval Form

The PPAP Approval Form is provided as confirmation that the part and manufacturing process adheres to the PPAP process.

Gage R&R

The Gage R&R study examines the repeatability and reproducibility of a measurement system, including the measurement tool, environment, process, and user.  The Gage R&R form is calculated based on standard AIAG methodology and ANOVA.